Your Trusted
Contract Manufacturer
in the Bay Area

From PCB layout and assembly to complete system builds and global procurement — CTD-USA delivers precision electronics manufacturing for startups, medical device companies, automotive, and industrial customers across the Bay Area.

ISO 9001:2015 Certified
DFM Analysis
Fast Turnaround
20+ Years Experience
CTD-USA PCB design and manufacturing Bay Area San Jose
20+Years of Experience
20+
Years of Experience
ISO
9001:2015 Certified
6
Core Service Areas
What We Do

End-to-End Electronics
Manufacturing Services

CTD-USA is your single-source contract manufacturing partner in the Bay Area. From the first schematic to a fully assembled, tested product — we handle every step.

PCB layout design services San Jose CA

PCB Layout & Design

Professional PCB layout using Cadence Allegro, Altium Designer, and KiCad. We deliver high-speed, RF, and DFM-optimized designs for multilayer and complex boards.

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PCB assembly manufacturing San Jose CA

PCB Assembly & Manufacturing

SMT and through-hole assembly with automated optical inspection (AOI), X-ray, and rigorous workmanship at our San Jose facility.

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System build integration electronics

System Build & Integration

Complete box build, cable harness assembly, and full system integration with functional testing and packaging.

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Sheet metal mechanical assembly manufacturing

Mechanical Assembly

Sheet metal fabrication, custom enclosures, and precision mechanical assembly integrated directly with your electronics program.

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Global sourcing CNC machined parts Vietnam Asia

Global Sourcing & Procurement

CNC machined parts sourced through our Vietnam partner network, combined with component procurement and BOM management across Asia.

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Engineering services DFM review San Jose

Engineering Services

Design reviews, DFM consulting, schematic capture, and test fixture development by our experienced engineering team.

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Trusted By

Companies That Trust CTD-USA

From semiconductor equipment leaders to precision test and power electronics companies — we are proud to manufacture for some of the most demanding technology companies in the Bay Area and beyond.

CTD-USA engineering team San Jose Bay Area
Why Choose CTD-USA

Quality You Can Count On.
A Partner You Can Trust.

We take pride in doing things right the first time. As an ISO 9001:2015 certified contract manufacturer, our processes are documented, repeatable, and built to deliver consistent quality — every build, every time.

01

ISO 9001:2015 Certified

Our quality management system is independently certified, giving you documented traceability and consistent process control.

02

20+ Years in the Bay Area

Our San Jose team has supported Silicon Valley companies through prototypes, production ramps, and everything in between.

03

Prototype to Production

Build with us from day one and scale seamlessly — no re-qualification, no new vendors, no surprises.

04

Global Sourcing, Local Oversight

CNC parts from Vietnam and components across Asia, managed and quality-checked by our Bay Area team.

Industries We Serve

Built for Demanding Markets

Hardware startup electronics Bay Area

Startups & Hardware

Move fast from prototype to production with an experienced manufacturing partner who understands the startup environment.

Medical device electronics manufacturing

Medical Devices

Quality systems, full component traceability, and documentation to support your regulatory requirements.

Automotive electronics manufacturing

Automotive

Reliable electronics manufacturing for automotive-grade assemblies and control systems.

Ready to Get Started?

Let’s Build Your Next Product Together

Send us your BOM, Gerbers, or design files and we’ll respond with a detailed quote within one business day.

📞 (408) 569-7880 ✉ Email Us
Our Capabilities

Contract Manufacturing Services
in San Jose, CA

CTD-USA provides a comprehensive range of electronics manufacturing services — from PCB design through full system delivery. Everything you need, under one roof.

PCB layout design services Bay Area
Design Services

PCB Layout & Design

Our PCB layout engineers bring multilayer, high-speed, and RF board design expertise to every project. We use industry-standard tools including Cadence Allegro, Altium Designer, and KiCad, and we apply Design for Manufacturability (DFM) principles from the start to minimize downstream issues. Whether you need a simple two-layer board or a complex 16-layer high-speed design, we deliver production-ready Gerbers with full documentation.

PCB assembly SMT manufacturing San Jose
Assembly Services

PCB Assembly & Manufacturing

From quick-turn prototype builds to high-volume production runs, our San Jose assembly operation handles SMT and through-hole assembly with automated optical inspection (AOI) and X-ray for BGAs. We work closely with our manufacturing partners to maintain high assembly quality, and every board is inspected to workmanship standards consistent with IPC guidelines. We support both RoHS lead-free and leaded solder processes, conformal coating, and potting.

System build integration electronics assembly
Integration Services

System Build & Integration

Once the boards are assembled, we take them all the way to a finished, tested product. Our system build team handles enclosure assembly, cable and wire harness fabrication, sub-assembly integration, functional testing, burn-in, labeling, and packaging. We also develop custom test fixtures to ensure your product performs to spec before it ships.

Sheet metal mechanical assembly enclosures
Mechanical Services

Mechanical Assembly

We coordinate sheet metal fabrication, custom machined parts, thermal management components, and standard hardware to deliver complete electromechanical assemblies alongside your electronics — from a single source. Combining mechanical and electronics assembly under one roof reduces lead time, simplifies communication, and eliminates handoff errors.

Global sourcing CNC parts Vietnam Asia procurement
Sourcing & Procurement

Global Sourcing & Procurement

Through our established partner network in Vietnam and across Asia, we provide access to precision CNC machined parts at competitive offshore pricing — with Bay Area quality oversight. We also manage your full BOM, source electronic components from authorized distributors, and develop mitigation strategies for shortages and long lead times. If you need a part type we haven’t listed, ask us — our network continues to grow.

Engineering services DFM DFT San Jose
Engineering Support

Engineering Services

Think of us as an extension of your engineering team. We review designs for manufacturability (DFM) and testability (DFT), provide schematic capture support, develop custom test fixtures and jigs, and assist with firmware bring-up and failure analysis. Our goal is to help you build a better product, not just execute a build package.

Ready to Discuss Your Project?

Share your requirements and we’ll put together a customized manufacturing solution.

📞 (408) 569-7880
PCB layout design services San Jose CA
PCB Layout Services – San Jose, CA

PCB Layout &
Design Services

Professional PCB layout engineers delivering DFM-optimized, production-ready board designs for multilayer, high-speed, and RF applications.

Cadence AllegroOrCADMultilayer Design3D STEP OutputDFM Review
Capabilities

Professional PCB Layout & Design for Any Complexity

Our PCB layout engineers deliver precise, production-ready designs across a wide range of board types and complexities. We take your schematic and translate it into a layout that is optimized for signal integrity, power delivery, and manufacturability — reducing the risk of costly respins and shortening your path to production.

We partner with IPC-certified manufacturing facilities to ensure that every design we produce meets the highest industry workmanship and quality standards. Our design process also follows DFM best practices to make sure your board is manufacturable from day one.

  • 2 to 16+ layer PCB layout
  • High-speed digital (DDR4, PCIe, USB 3.x, SerDes)
  • RF and mixed-signal design
  • Impedance-controlled routing
  • DFM analysis and early feedback
  • Design for Test (DFT) integration
  • Signal and power integrity analysis
  • Schematic capture support
  • Full Gerber, BOM, and assembly docs
  • 3D STEP file generation for PCB
  • IPC-2221 design guideline compliance
📞 (408) 569-7880
PCB circuit board close-up CTD-USA

Design Tools & Standards

Cadence AllegroOrCADIPC-2221IPC-22223D STEP

Ready to Start Your PCB Layout Project?

Share your schematic or project requirements and we’ll respond within one business day.

📞 (408) 569-7880
PCB assembly manufacturing Bay Area San Jose CA
PCB Assembly Services – San Jose, CA

PCB Assembly &
Manufacturing

From quick-turn prototype builds to production runs — SMT and through-hole assembly with thorough inspection at every stage.

SMT AssemblyThrough-HoleAOI InspectionX-RayRoHS Compliant
Capabilities

Precision PCB Assembly from Prototype to Production

Our San Jose assembly operation is set up to handle both low-volume prototype builds and higher-volume production runs. We combine SMT and through-hole assembly with automated optical inspection (AOI) and X-ray imaging to verify solder joint quality, component placement, and BGA integrity.

We work with manufacturing facilities that follow workmanship standards consistent with IPC-A-610 guidelines, and every assembly goes through documented quality checks before it ships. Both RoHS lead-free and traditional leaded processes are supported.

  • SMT surface mount assembly
  • Through-hole and mixed-technology assembly
  • Fine-pitch BGA, QFN, and CSP placement
  • Automated optical inspection (AOI)
  • X-ray inspection for BGA solder joints
  • In-circuit testing (ICT) support
  • Workmanship consistent with IPC-A-610
  • RoHS lead-free and leaded processes
  • Conformal coating and potting
  • Scalable from prototype to production
📞 (408) 569-7880
PCB assembly SMT components close-up

Process Standards

IPC-A-610 AlignedISO 9001:2015RoHSIPC-7711

Start Your PCB Assembly Project

Upload your Gerbers and BOM and we’ll provide a detailed quote within one business day.

📞 (408) 569-7880
System build integration electronics Bay Area
System Build & Integration – San Jose, CA

System Build &
Integration

From assembled PCBs to a fully tested, packaged product — we handle the complete box build and system integration process.

Box BuildCable HarnessFunctional TestBurn-In
Capabilities

From Assembled Boards to a Complete, Tested Product

System build and integration is where your product truly comes to life. Our team assembles your PCBs into enclosures, installs cable harnesses, integrates mechanical and electronic sub-assemblies, and runs full functional tests and burn-in. The result is a finished, labeled, and packaged product ready for your customer or your shelf.

  • Complete box build and integration
  • Cable and wire harness assembly
  • Enclosure mounting and assembly
  • Sub-assembly integration and test
  • Functional testing and burn-in
  • Custom test fixture development
  • Labeling, packaging, and kitting
  • Final QA inspection before shipment
📞 (408) 569-7880
System integration electronics assembly

Ready to Build Your System?

Tell us about your integration requirements and we’ll design the right solution.

📞 (408) 569-7880
Sheet metal mechanical assembly manufacturing
Mechanical Assembly – San Jose, CA

Mechanical
Assembly

Precision mechanical assembly integrated with your electronics — sheet metal enclosures, custom parts, and electromechanical sub-assemblies from a single source.

Sheet MetalEnclosuresElectromechanicalThermal Management
Capabilities

Mechanical and Electronics Assembly, Side by Side

Separating your mechanical and electronics assembly across different vendors adds lead time, communication overhead, and risk. CTD-USA handles both — sheet metal enclosures, custom machined parts, thermal management hardware, and fasteners — alongside your PCB assembly program. The result is tighter coordination, fewer handoffs, and a cleaner path to a finished product.

  • Sheet metal enclosures and chassis
  • Custom machined parts integration
  • Hardware and fastener installation
  • Thermal management assembly
  • Electromechanical sub-assembly
  • DFM review for mechanical components
  • Sealing and gasket installation
  • Final assembly and inspection
📞 (408) 569-7880
Sheet metal fabrication mechanical assembly
Precision CNC machined metal parts

Need Mechanical Assembly?

We handle the mechanical so you can focus on the electronics. Let’s talk about your project.

📞 (408) 569-7880
Global sourcing CNC machined parts Vietnam Asia procurement
Global Sourcing & Procurement – Vietnam & Asia

Global Sourcing &
Procurement

Precision CNC machined parts from Vietnam and component procurement across Asia — competitive offshore pricing with Bay Area project oversight.

CNC MachiningVietnam PartnerAsia SourcingBOM Management
Capabilities

CNC Machined Parts & Global Component Procurement

CTD-USA has developed long-standing partnerships with precision CNC machining manufacturers in Vietnam and across Asia. Through these relationships, we can source high-quality machined parts at competitive offshore prices while managing the project locally in San Jose — giving you the cost advantages of offshore manufacturing without the distance and communication challenges.

Our current primary focus is CNC machined parts, but our network is broad. If you need plastic injection molded parts, die castings, sheet metal fabrications, or other manufactured components, reach out and we will let you know if we can help.

CNC Machined Parts — Vietnam

  • Precision CNC turning and milling
  • Aluminum, stainless steel, titanium, brass
  • Tight-tolerance machined components
  • Anodizing, plating, and surface finishing
  • Custom enclosure machining
  • Threaded inserts and custom hardware

Component Procurement — Asia

  • Electronic component sourcing
  • Full BOM management and optimization
  • Alternate component qualification
  • Shortage mitigation strategies
  • Inventory management and kitting
  • Authorized distributor partnerships

Need a Different Part Type?

Our sourcing network extends beyond CNC machining. If you have a specific manufactured part requirement not listed here, contact us and we will explore what is possible through our network.

📞 (408) 569-7880
CNC machining precision metal parts Vietnam
Sheet metal fabrication global sourcing
Electronic components PCB procurement

Source Smarter

Tell us what you need and we will find the right manufacturing and sourcing solution for your project.

📞 (408) 569-7880
Engineering services DFM DFT San Jose CA
Engineering Services – San Jose, CA

Engineering
Services

Design reviews, DFM consulting, test fixture development, and engineering support — an extension of your engineering team in the Bay Area.

DFM ReviewDFT ConsultingTest DevelopmentFailure Analysis
Capabilities

Engineering Support That Goes Beyond the Build

Our engineering team is here to help you build a better product, not just execute a manufacturing order. We review designs for manufacturability and testability, provide schematic capture support, and develop custom test fixtures and jigs. When things go wrong on the production floor, we dig into root cause analysis and help you fix it right.

  • Design for Manufacturability (DFM) review
  • Design for Test (DFT) consulting
  • Schematic capture and design review
  • Component engineering and lifecycle analysis
  • Test fixture and jig development
  • Firmware bring-up support
  • Failure analysis and root cause investigation
  • Process engineering support
📞 (408) 569-7880
Engineering team design review electronics Bay Area

Need Engineering Support?

Our engineers are ready to review your design and help you get to production faster and with fewer issues.

📞 (408) 569-7880
Markets We Serve

Industries We Serve

CTD-USA delivers specialized contract manufacturing solutions tailored to the quality, compliance, and performance requirements of each industry we work in.

Hardware startup electronics Bay Area California
Hardware Startups

Startups & Hardware Companies

Hardware startups need a manufacturing partner who can move quickly, give honest DFM feedback, and scale with them as volumes grow. CTD-USA has worked with early-stage teams and growth-stage companies alike, helping them navigate the transition from prototype to repeatable production.

  • Fast prototype builds with engineering feedback included
  • DFM review to reduce costly redesign cycles
  • Flexible order quantities from small pilot runs to production
  • One partner from first prototype through scale-up
Medical device electronics manufacturing San Jose CA
Medical Electronics

Medical Device Companies

Medical device manufacturing demands thorough documentation, full traceability, and consistent process control. Our ISO 9001:2015 certified quality management system provides the structured foundation your regulatory program requires, and we work closely with your team to meet documentation needs at every stage of production.

  • ISO 9001:2015 certified quality management system
  • Full component and process lot traceability
  • Serialization and lot control
  • Documentation packages to support regulatory submissions
Automotive electronics PCB manufacturing
Automotive Electronics

Automotive Manufacturers

Automotive electronics operate in challenging conditions — extreme temperatures, vibration, and long product lifetimes. We build assemblies that are designed to hold up, with attention to material selection, conformal coating, and thorough inspection to support the reliability demands of automotive applications.

  • Automotive-grade component sourcing and qualification
  • Environmental stress testing support
  • Conformal coating for environmental protection
  • Full lot traceability and documentation
Industrial manufacturing electronics control systems
Industrial Manufacturing

Industrial Manufacturers

Industrial environments are demanding — dust, heat, humidity, and electrical noise all take a toll on electronics. We build rugged, high-reliability assemblies for industrial control systems, automation equipment, power electronics, and instrumentation that need to perform consistently in the field.

  • Assembly optimized for harsh operating environments
  • High-current and power electronics assembly
  • Conformal coating and potting for environmental protection
  • Full system integration and functional testing

Don’t See Your Industry?

We work with companies across a wide range of sectors. If you need a reliable electronics manufacturing partner in the Bay Area, we would like to hear about your project.

📞 (408) 569-7880
Who We Are

About CTD-USA

A Bay Area contract manufacturer built on precision, a partnership mindset, and a genuine commitment to helping our customers bring great products to market.

CTD-USA engineering and manufacturing team San Jose
🎍 ISO 9001:2015 Certified

Engineering Excellence,
Bay Area Roots

CTD-USA was built on a straightforward idea: technology companies in the Bay Area deserve a contract manufacturing partner who is technically capable, honest, and easy to work with. Over more than 20 years, we have built that reputation by focusing on quality, communication, and doing what we say we will do.

Our San Jose team serves startups, medical device companies, automotive suppliers, and industrial manufacturers. We combine deep electronics engineering expertise with an ISO-certified quality management system and a global sourcing network. Whether you are building your first prototype or ramping to full production, we are the same partner throughout.

01

ISO 9001:2015 Certified

Our quality management system is certified and audited, giving you documented processes and consistent results.

02

20+ Years of Experience

More than two decades supporting Silicon Valley companies through prototypes, ramps, and long-run production programs.

03

Global Sourcing, Bay Area Managed

Access to CNC parts and components through our Vietnam and Asia network, managed locally by our team in San Jose.

04

One Partner, Full Journey

We scale with you from first prototype to production — no re-qualification, no new relationships to build.

Quality & Compliance

Standards We Uphold

🎍

ISO 9001:2015 Certified

Our quality management system is independently certified to ISO 9001:2015, ensuring documented, auditable processes at every stage of your project.

🔬

IPC-Aligned Manufacturing

We partner with IPC-certified manufacturing facilities to ensure that our assembly work meets industry-recognized workmanship standards.

DFM Review on Every Project

Every project receives a Design for Manufacturability review before production begins. We catch issues early so they do not become expensive problems later.

Trusted By

Companies We’ve Worked With

We are proud to have supported some of the Bay Area’s most respected technology companies.

Ready to Partner With Us?

Tell us about your project and we will put together a manufacturing solution that fits your timeline and requirements.

📞 (408) 569-7880
Get In Touch

Request a Quote or
Start a Conversation

Whether you have a complete design package ready or just an early-stage concept, our team is happy to talk through your project.

Contact Information

📍

Location

2365 Paragon Dr, Suite A
San Jose, CA 95131

🕐

Business Hours

Monday – Friday
8:30 AM – 5:00 PM PT

🎍

ISO 9001:2015 Certified

Our quality management system is independently certified, giving you confidence in every build we deliver.

Request a Quote

Fill out the form below and we will respond within one business day. You are also welcome to send Gerbers, BOMs, or design files directly to info@ctd-usa.com.

Or email us directly: info@ctd-usa.com